Extrusion lines
Model range of manufactured extruders: HS35-40 / HS45-50 / HS65 / HS70 / HS80 / HS90 / HS100 / HS120 / HS150 / HS200
PVC / PE / XLPE / LSZH equipment system for insulating/fiber optical coating
The extrusion line is a set of equipment designed for polymer raw materials (granules) reprocessing into a homogeneous melt and shaping it by pressing through an extruder head and a special extrusion tool (bar and mould), the wire section of which match to the configuration of the finished product.
- Production time of the extrusion line: 60 calendar days.
- The warranty period for the equipment: 1-3 years after commissioning.
- Support service: Accessible service support centers are in Russia, Kazakhstan, Uzbekistan, and also we have online support and remote diagnostics.
- Flexible payment terms. Partial payment before signing the contract and full payment after readiness of equipment before shipment.
- Commissioning: Qualified specialists of Habsans will install the equipment, set it up and train the staff.
| Technical characteristics of HS extruders: | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Model | HS35-40 | HS45-50 | HS65 | HS70 | HS80 | HS90 | HS100 | HS120 | HS150 | HS200 | ||
| Auger diameter (Ø mm) | 35-40 | 45-50 | 65 | 70 | 80 | 90 | 100 | 120 | 150 | 200 | ||
| Diameter of the workpiece (Ø mm) | 0.4-3 | 0.8-6 | 1.8-15 | 2-20 | 3-30 | 8-40 | 5-50 | 8-80 | 10-120 | 20-170 | ||
| Extruder power (kW) | Standard | 2.2-11 | 11-15 | 30 | 30-37 | 53-75 | 75-90 | 110 | 110-132 | 160-200 | 315 | |
| Increase productivity | 11-15 | 18.5-22 | 37 | 45 | 90 | 110 | 132 | 160 | 250 | 375 | ||
| Extrusion productivity (kg/h) | Standard | PVC | 40-55 | 75-80 | 140-160 | 160-180 | 230-250 | 300-330 | 380-430 | 500-550 | 640-650 | 900-1000 |
| LSZH | 25-35 | 50-55 | 110-120 | 120-150 | 180-210 | 220-320 | 290-320 | 350-380 | 600-700 | 1000-1100 | ||
| Increase productivity | PVC | 60-70 | 110-120 | 190-200 | 290-300 | 330-350 | 430-450 | 530-550 | 780-800 | 1100-1200 | 1600-1800 | |
| LSZH | 35-45 | 90-100 | 180-200 | 200-220 | 270-290 | 330-350 | 400-420 | 520-540 | 730-750 | 1100-1200 | ||
| Linear speed (m/min.) | PVC standard | 250 | 250 | 200 | 200 | 120 | 120 | 100 | 100 | 80 | 80 | |
| High-speed LSZH | 800 | 800 | 550 | 550 | 500 | 500 | 200 | 200 | 200 | 200 | ||
General Information about extrusion lines for insulating/fiber optical coating, that made of PVC / PE / XLPE / LSZH
The extrusion process is widely used for wires and cables applying with polymer-based insulation. In some cases, two or more extruders, that operating together, are used for applying many coating covers.
There are many materials, that used for applying an insulation/sheath layer, the choice of using polymers also depends on the cable type, its application and mounting location. Commonly used and widely-spread polymers are PVC (polyvinyl chloride) and PE (polyethylene) material. Polymers such as XLPE (cross-linked polyethylene), HDPE (high density polyethylene) LSZH (low smoke zero halogen ) HFFR (halogen-free flame retardant) and other materials are also used.
The extruders, that presented below, are multi-operated machines, because they are able to processing all these materials. With the help of screws with different design and configurations, one line is capable of processing several types of materials. So, low-compression screws are used for high-density materials, dividing heads with wide channels and extruders are equipped with more powerful motors.
Q&A for extrusion lines
Yes, it is possible. If you already have some part of the equipment, but you would like to supplement or update your existing line, we are ready to manufacture the line components or parts that you need. If you need the fully functional extrusion line with integrated components, we can also manufacture it on the plug-and-produce basis.
Extrusion lines provide several advantages:
- High Productivity: Provide a fast and continuous insulation/fiber optical coating application process
- Precision and Uniformity: They allow to control the coating thickness, ensuring uniformity along the entire length of the cable.
- Flexibility : They can be adapted to different materials and conductors sizes.
Commonly used and widely-spread polymers are PVC (polyvinyl chloride) and PE (polyethylene) material. Polymers such as XLPE (cross-linked polyethylene), HDPE (high density polyethylene) LSZH (low smoke zero halogen ) HFFR (halogen-free flame retardant), and also depending on the cable product requirements.
The right choice depends on the requirements of your manufacturing. It is important to consider the material type, cable size, productivity, accuracy and other factors. Consultation with experts will help to determine the best solution.
You can find more information and answers of all your questions about how to choose an extrusion line by browse to the Reference guide, in the section "The application of polymer insulation and sheathing. Selection of extrusion lines for the application of polymer insulation and sheathing”.
The use of extrusion lines makes possible to increase the efficiency, quality and reliability of the cable products manufacturing, which helps to improve your market competitiveness.
The extrusion line is a set of equipment designed for polymer raw materials (granules) reprocessing into a homogeneous melt and shaping it by pressing through an extruder head and a special extrusion tool (bar and mould), the wire section of which match to the configuration of the finished product.
