Components for the Conform line
Extrusion wheels, pressure wheels, die chambers, cooling disks (wheels), guides, chamber plates, scrapers.
- Production time: from 30 days;
- Expedited delivery: from 5 days;
- Wear-resistant coating
The order is placed upon submission of the drawing or the part number of the component. Material: Tool steel H13, alloyed tool steel DIN 1.2367
General Information about components for the Conform line
Extrusion wheels
The extrusion wheel, or 'working wheel,' in the Conform line provides the necessary pressure to push the metal through the extrusion die.
This allows for the formation of various profiles and cross-sections from the metal workpiece.
Standard sizes of the extrusion wheel:
250, 300, 350-12.5, 350-16, 400-20, 500, 550,600, 630, 700
- Wheel 350: work resource for copper — ≥ 200 tons.
- Wheel 400: work resource for copper — ≥ 300 tons.
Pressure wheels
The pressure wheel in the Conform line is used to ensure a secure press of the material against the forming die or the channel through which it passes. Its main function is to create the necessary pressure on the metal so that it tightly adheres to the surface of the channel and is uniformly formed.
Work resource for copper — ≥ 200 tons.
Cooling disks (wheels)
The cooling disk in the Conform line is used to reduce the temperature of the metal after deformation. During the forming process of aluminum or copper, when the metal is drawn through the forming die, it heats up due to friction and plastic deformation. The cooling disk dissipates the heat to maintain the required temperature for a uniform process, improve surface quality, reduce the risk of deformation, and extend the equipment's service life.
Work resource for copper — ≥200 tons.
Die chamber cover with an oval hole
The die chamber cover with an oval hole is a component that ensures material flow control during the extrusion process. The oval hole in the chamber cover directs the material flow in a way that creates an even distribution of pressure and temperature inside the chamber. This is especially important for preventing product defects and achieving high profile extrusion accuracy.
Work resource for copper — ≥200 tons.
Nozzles (supports, scrapers) of the chamber
The nozzles (supports, scrapers) of the die chamber in the Conform line are used to support and precisely position the metal billet or wire during the forming process.
Work resource for copper — ≥200 tons.
Chamber plates (scraper holder)
The chamber plate in the Conform line (conform extrusion) is a component located in the pressing chamber and influences the material flow through the tooling section of the line. In Conform lines, the chamber plate plays a key role as it helps distribute and direct the material, ensuring uniform die filling and stability of the extrusion process.
Work resource for copper — over 150–200 tons.
Questions-Answers for components for the Conform line
- Extrusion wheels;
- Pressure wheels;
- Die chambers;
- Cooling disks (wheels);
- Guides;
- chamber plates (scraper holder);
- Nozzles (supports, scrapers) of the chamber etc.
On average, the technological wear of the components of the Conform line is 150-300 tons of processed copper. As a result, components require timely replacement to ensure continuous production and prevent potential downtime of the line. Regular maintenance and monitoring of the condition of the components also contribute to extending their service life and improving the overall efficiency of the equipment.
Tool steel, particularly H13 steel, is widely used for manufacturing components for Conform lines. It is one of the most commonly used steels in the production of equipment that is subjected to high temperatures, pressure, and wear.