HS-A65/35 extrusion line for automotive wire
Extrusion line is specially designed for high speed Insulation.
Compact extruders are convenient for installation and maintenance.
- Production time of the extrusion line: 60 calendar days.
- The warranty period for the equipment: 1-3 years after commissioning.
- Support service: Accessible service support centers are in Russia, Kazakhstan, Uzbekistan, and also we have online support and remote diagnostics.
- Flexible payment terms. Partial payment before signing the contract and full payment after readiness of equipment before shipment.
- Commissioning: Qualified specialists of Habsans will install the equipment, set it up and train the staff.
| Technical characteristics of HS-A65/35 extrusion line: | |
|---|---|
| Name | Parameter |
| Conductor size | 0.22mm2~6mm2 |
| Diameter of Insulation/sheathing. | Max. 5mm |
| Extrusion materials | PVC, PP |
| Line speed | Max. 1300 m/min |
| Electric power consumption | 250 kVA |
| Voltage | 380 V, Frequency : 50 Hz |
| Minimum water pressure requirement | 4 bar |
| Water flow rate | Approx. 300 l/min |
| Minimum water pressure requirement | 6 bar |
| Air consumption | Approx. 800 l/min |
| Productivity of the main extruder | 65 - 25D (PVC): 200 kg/h |
| Productivity of the co-extruder | 35 - 25D (PVC): 45 kg/h |
| Diameter of the pay-off coil’ collet | 500 - 630 mm |
| Diameter of the take-up coil’ collet | 500 - 630 mm |
| Max. weight of coil | 200 kg |
| Environment temperature | 5 - 40℃ |
| Relative humidity | 10 ... 90%, w/o condensation |
| Line direction | Left-to-Right or Right-to-Left |
| Height of line center | 1,000 mm |
General information about HS-A65/35 extrusion line
Technical specifications:
Extrusion line is specially designed for high speed Insulation. The extrusion mass includes PVC and PP. Due to specially designed extruders, 630 semi-automatic double lift and HSP 400 winder, it can ensure high-speed and continuous production. The maximum speed of the extrusion line can reach 1300 m/min.
Line features:
- Dual flyer type pay-off machine 630
- Brake 318
- Extruder 65
- Extruder 35
- Crossline head with bypass channel
- Measuring device and loading system
- Coolant bath.
- Semi-automatic double lift 630
- HSS 400 winder
- SiCAT1.0 monitoring system
- Carrying system
- Measuring instruments: Proton brand
All electrical components and bearings for the line are from well-known brands. Engine, PLC: Siemens; Drive component: Siemens or Danfoss; Bearings: NSK, motor-reducer: ROSSI
Catenary lines comply with CE machine and electrical equipment directives and are equipped with CE marking and “The EU Declaration of Conformity”.
Compact extruders are convenient for installation and maintenance.
Line features:
The special construction of the screw and drum, together with an efficient heating and cooling system, ensure high line output with wide speeds range.
The insulation diameter is maintained with an accurate tolerance (+/-2%) during line acceleration and deceleration due to the advanced monitoring and control system.
The precise fixed and manual centering cross-head screw and extrusion tools help the operator achieve good insulation/sheathing.
The line control system, consisting of the 21-inch touch screen for operations + S1500 PLC, provides a user-friendly interface for process control. Process values, machine status and alarm information are displayed on the screen.
Q&A for HS-A65/35 extrusion line.
The HSA 65/35 extrusion line is designed to operate with extrusion compositions, that include polyvinyl chloride (PVC) and polypropylene (PP), which makes it ideal solution for the manufacturing of insulating materials.
The maximum production speed of the HSA 65/35 extrusion line reaches 1300 meters per minute, which ensures high-speed and continuous production.
The main elements of the line include the 630 double feeder, he 318 brake, 65 and 35 extruders, the cross head with a bypass channel, the measuring device and the loading system, the coolant bath, the 630 semi-automatic double lift, the HSSA 400 winder, the SiCAT1.0 control system, the carrying system and measuring instruments from Proton brand.
The HSA 65/35 line control system is equipped with a 21-inch touch screen and S1500 PC, that is why it provides a user-friendly interface for process control. It provides process control by displaying process values, machine status and alarm information.
