Wire Straightening Device (Straightener)
The wire straightening device is designed to straighten metal wire (steel, copper, aluminum) during its feeding into extrusion, drawing, stranding, and other production lines. The device eliminates bends and deformations that occur after unwinding from a coil, ensuring stable material feeding for subsequent processing stages. It is used in the cable industry, mechanical engineering, metallurgy, and component manufacturing, where high precision and wire surface quality are required.
- Production time: from 3 to 5 calendar days
- Express delivery: from 5 days
- Service center in Russia, online support
- Custom tool development
Wire Straightening Device — a key unit for straightening wire before it enters production lines. It removes residual bends caused by coil unwinding and ensures accurate, stable, and linear feeding of material into extruders, drawing, stranding, and winding machines.
Straighteners are widely used in the following industries:
- Cable manufacturing
- Welding and rebar wire production
- Mechanical engineering
- Metallurgy
Custom straighteners are available for various wire types:
- Steel wire — for drawing, coating, and insulation
- Cord wire — for tire and rubber reinforcement
- Bead, hose, and cutting wire — used in hose and tooling manufacturing
- Steel rope — for heavy-duty and crane equipment
- Welding wire — for precise feeding into semi-automatic machines
- Special/non-standard designs — manufactured according to the customer’s specifications
| Technical specifications of wire straightening devices: | |||||||
|---|---|---|---|---|---|---|---|
| Model | Number of rollers | Roller diameter | Adjustment type | Groove type | Wire diameter | Weight (net/gross) | Dimensions (L×W×H) |
| HS 0.1-0.3/24 | 24 | Ø 7 mm | A — single-plane configuration; B — dual-plane configuration |
V (optional: R, U) | Ø 0.1–0.3 mm | 2.7 kg / 3 kg | 220×120×120 mm |
| HS 0.3-0.5/34 | 34 | Ø 12 mm | A — single-plane configuration; B — dual-plane configuration |
V (optional: R, U) | Ø 0.3–0.5 mm | 3.6 kg / 5 kg | 310×110×110 mm |
| HS 0.5-0.8/26 | 26 | Ø 16 mm | A — single-plane configuration; B — dual-plane configuration |
V (optional: R, U) | Ø 0.5–0.8 mm | 6 kg / 7 kg | 330×90×90 mm |
| HS 0.8-2.0/18 | 18 | Ø 23 mm | A — single-plane configuration; B — dual-plane configuration |
V (optional: R, U) | Ø 0.8–2.0 mm | 7 kg / 8 kg | 290×135×135 mm |
| HS 0.8-4.0/18 | 18 | Ø 30 mm | A — single-plane configuration; B — dual-plane configuration |
V (optional: R, U) | Ø 0.8–4.0 mm | 9.5 kg / 10 kg | 435×130×130 mm |
| HS 0.8-4.0/5 | 30 | Ø 5 mm | A — single-plane configuration; B — dual-plane configuration |
V (optional: R, U) | Ø 0.8–4.0 mm | 3 kg / 4 kg | 108×25×77 mm |
| HS 0.8-4.0/14 | 30 | Ø 14 mm | A — single-plane configuration; B — dual-plane configuration |
V (optional: R, U) | Ø 0.8–4.0 mm | 6 kg / 7 kg | 348×142×142 mm |
Questions & Answers
Selection depends on wire diameter, material rigidity, and required straightening accuracy. It is also important to consider the number and diameter of rollers. Our specialists will help you choose the optimal solution for your process.
V-grooves are standard and suitable for most applications. R-grooves, U-grooves, and custom profiles are also available upon request.
Yes, we manufacture non-standard straightening units according to the customer’s technical specifications: for specific diameters, non-standard lengths, custom groove shapes, or integration requirements.
