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Buncher type double stranding machine

Machines model range: HS-1250 / HS-1600


Buncher type double stranding machine is a high-speed device designed for stranding bare uninsulated cores, as well as for cabling of an insulated core.

Buncher type double stranding machine
  • Production time of the line: 60 calendar days.
  • The warranty period for the equipment: 1-3 years after commissioning.
  • Support service: Accessible service support centers are in Russia, Kazakhstan, Uzbekistan, and also we have online support and remote diagnostics.
  • Flexible payment terms. Partial payment before signing the contract and full payment after readiness of equipment before shipment.
  • Commissioning: Qualified specialists of Habsans will install the equipment, set it up and train the staff.
Characteristics of buncher type double stranding machine:
Model HS-1250 HS-1600
Wire diameter (AL)(Cu), (mm) 0,8 – 3,6 1,5 – 4,8
Cross-section after stranding cores (Cu), (mm2) 3.5 – 70 16 – 150
Cross-section after stranding cores (AL), (mm2) 3.5 – 70 16 – 240
Max. cable twist diameter, (mm) 10 25
Max. constriction % 85 – 90 85 - 90
Max. line speed, (m/min) 70 - 150 170 - 200
Arc rotation frequency, (RPM) 800 600
Winding pitch, (mm) 40 – 350 50 – 600
Main motor power, (kW) 42 60
Traction part, servomotor, (kW) 32 45
Take-up part, servomotor, (kW) 11 11
Layout capacity, (kW) 1,5 1,5
Traction wheel, (Ø) 500 750

General information about buncher type double stranding machine

Purpose

Bancher HS-1250 / HS-1600 double stranding line is designed for stranding bare copper, aluminum and aluminum alloy wires with diameters from 0.8 to 4.8 mm as well as insulated wires with diameters up to 10 mm. After stranding, the cross-section of copper wires can reach 150 square millimeters and aluminum wires up to 240 square millimeters. Each machine is a custom machine and can be retrofitted and customized exclusively for the customer's application. This allows for maximum efficiency and compliance with the customer's production requirements, ensuring high quality and reliability of the final product.

Advantages

Features

Questions-Answers for buncher type double stranding machine

What are the technologies that ensure high performance of buncher type double stranding machine?

Buncher type double stranding machine provide high productivity due to the fact that the machine makes 2 twists per frame revolution.

Is there an automatic lubrication system for the bearing assemblies?

Yes, the line is equipped with an automatic lubrication and cooling system for support units and bearings. The support units are supplied with copper pipes for oil supply from the oil station. The automatic oil supply system not only lubricates the bearing units, but also cools them down. This system has doubled the service life of the main bearings and shafts.

What safety sensors is the line equipped with?
  • Safety hopper open door sensor: if the door is open, the machine will not start; during operation, the system locks the door.
  • Lift platform position sensor: if the platform is not fully lowered, the machine will not start.
  • Sensor for horizontal arc position when lifting the platform: to avoid damage to the torsion arc, the lifting platform can only be used when the arc is horizontal.
  • Thermocouples installed in the thrust units read the temperature. In case of heating up to 80C° the system will indicate an error.
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