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Automatic 8-type coiling line

HS-800 model

8–type coiling process and flat-type coiling for Cat5e/6/6a, and also for data cable, and etc.

Automatic 8-type coiling line
  • Production time of the line: 60 calendar days.
  • The warranty period for the equipment: 1-3 years after commissioning.
  • Support service: Accessible service support centers are in Russia, Kazakhstan, Uzbekistan, and also we have online support and remote diagnostics.
  • Flexible payment terms: Partial payment before signing the contract and full payment after readiness of equipment before shipment.
  • Commissioning: Qualified specialists of Habsans will install the equipment, set it up and train the staff.
Characteristics of automatic 8-type coiling line
Name Parameters
Max. coiling speed 300 (m/min)
Power 6 (kW)
Storage capacity 50 (m)
Diameter of the take up coil Ø 220 (mm)
Height of center 1000 (mm)
Suitable diameter: Ø 4 – 12 (mm)
Active pay-off machine
Name Parameters
Suitable coil Ø800mm – 1250mm
Suitable wire diameter: Ø4 -12 (m)
Max. wire weight 1200 (kg)
Speed of the pay-off machine 300 (m/min)
Type of coil fixation Screw type rod
Power 7.5 (kW)
Raising and lowering of the coil 1.1(kW), motor-reducer
Directions Clockwise and counterclockwise

General Information about automatic 8-type coiling line.

This line is suitable for 8–type coiling process and flat-type coiling for Cat5e/6/6a, and also for data cable, and etc.

The double-headed 8-shaped coiling machine (or as it is also called "cross-shaped") is installed at the end of the extrusion line as a take-up device, or installed separately from the line with its own pay-off device

The length parameter of the coil (standard is 305 meters), the hole diameter parameter of the plastic sleeve is set in the coiling machine. The coiling machine automatically accepts the cable and lays it out in a cross-figure, which is necessary for the LAN cable and the data cable. After reaching the predefined measurement length, the coiling machine stops.

The packaging process takes less than a minute. The average operating speed of the coiling machine is 120 m/min.

Also, modern coiling lines provide reliable polyethylene packaging made of shrink film, that fired in a special thermal oven, and provide labeling for transporting the finished product.

  • The line is controlled by the PLC system. Holes size is set by the operator. Moreover, the digital control method and the PLC make the whole control system reliable and flexible. -
  • The hole size is constant value even if the speed or tension characteristic changes.

Q&A for automatic 8-type coiling line

How is the double-headed 8-shaped coiling machine installed and what functions does it perform?

The double-headed coiling machine is installed at the end of the extrusion line as the take-up machine or can work independently with its own pay-off device. It sets the parameters of the coil length l and the hole diameter, inspects the cable and lays it out in the cross-figure.

What is the average operating speed of an 8-shaped coiling machine of this line?

The average operating speed of the coiling machine is 130 meters per minute

How is the line controlled?

The line is controlled by the PLC system (programmable control panel).

Does the hole size change when the speed or cable tension characteristics of the line changes?

The hole size is constant value even if the speed or tension characteristic changes.

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