РУ
EN

Drawing emulsion filter

Drawing emulsion filter is designed to clean the emulsion used in the metal drawing process. The emulsion serves for cooling and lubricating the wire or other metal workpieces passing through the drawing machines. During operation, various contaminants such as metal particles, dust, and other impurities can accumulate in the emulsion. The filter helps maintain the quality of the emulsion, preventing equipment clogging and improving the quality of the final product.

Drawing emulsion filter
  • Manufacturing time: 10 calendar days.
  • Warranty period for the equipment: 1 year after commissioning.
  • Service maintenance: Available service centers in Russia, Kazakhstan, Uzbekistan, as well as online support and remote diagnostics.
  • Flexible payment terms. Partial payment before signing the contract and full payment upon equipment readiness before shipment.
  • Commissioning: Qualified specialists from Habsans will carry out the installation, setup, and staff training.
Technical specifications
HS-175 HS-250 HS-500 HS-750 HS-1000 HS-1500 HS-2000
A 508 718 718 1008 1008 1508 2008
B 568 778 778 1068 1068 1568 2068
C 856 856 1186 1186 1508 1508 1508
E 330 330 516 516 620 620 620
F 660 660 1013 1013 1218 1218 1218
G 860 860 1246 1246 1438 1438 1438
H 380 380 555 555 690 690 690
I 650 650 980 980 1238 1238 1238
Flange diameter DN65 DN65 DN100 DN150 DN200 DN200 DN200
Filter paper width, (mm) 500 710 710 1000 1040 1500 2000
Power, (kW) 0.09 0.09 0.09 0.18 0.06 0.12 0.12
Max. liquid flow rate, (l/min) 175 250 500 750 1000 1500 2000
Scheme for drawing emulsion filter

General information

This filtering device is developed based on German technologies and features a design in the form of a gravity-arc mesh. It efficiently filters metallic particles, such as copper, iron, stainless steel, as well as non-metallic impurities from the oil fluid. The device operates in a continuous automatic mode, with the possibility of cyclical operation and ease of control. Additionally, the filter helps to purify the oil fluid, improve product quality, extend the service life of molds, and reduce the load on wastewater treatment systems. It serves as auxiliary equipment for drawing machines, deep drilling machines, grinding machines, machining centers, and other equipment.

The cooling liquid enters through a flange connection into the pipeline, then passes through the filtration device for copper powder, where it is filtered through nonwoven fabric and flows into the clean water reservoir. Contaminated particles are trapped by the filter paper, which gradually accumulates impurities, forming a new filtering layer and improving filtration accuracy. Over time, the filtration efficiency decreases, causing the float level sensor to rise. When the liquid level reaches the set position of the sensor, a signal is sent to start the motor. The motor drives a chain that moves the filter fabric. The used fabric is transported to the wastewater channel, and fresh clean fabric is laid for the next cycle. The purified liquid is then fed back into the system for reuse in the production process.

Key features

This filter has an aesthetic and simple appearance, is sturdy and durable, and easy to install and operate.

It is suitable for filtering liquids at various facilities, has a high wastewater treatment capacity, and is energy-efficient and environmentally friendly.

The design features gravity return, synchronous mechanical fabric movement using a steel belt, and automatic liquid level regulation.

The main components are subjected to anti-corrosion treatment, the device operates stably, silently, safely, and reliably, making it ideal equipment for filtration in modern industrial productions.

The filtration unit consists of a stainless steel fabric container, a chain mesh conveyor, a filtration frame, a drive drum, a rotating disc, a motor/gearbox, a water collection tray, filter paper, a liquid level sensor, a float, an electrical panel, and other key components.

The filter features a semicircular closed design consisting of a disc, chain, and filter fabric, which saves space and increases efficiency compared to flat belt filters.

Questions and answers

What are the main functions of the filter?

Emulsion cleaning: removes solid particles and contaminants that can degrade the quality of wire processing and accelerate equipment wear.

Extension of emulsion lifespan: timely cleaning allows the emulsion to be used longer, reducing replacement costs.

Equipment protection: purified emulsion prevents damage to drawing tools and equipment.

What are the features of the drawing emulsion filter?

Aesthetic and simple appearance, easy to install and operate.

High wastewater treatment capacity, energy efficiency, and environmental friendliness.

Gravity return and synchronous mechanical fabric movement.

Automatic liquid level control.

Anti-corrosion treatment of the main components.

Add to Favorites
Request